8 factories, 5000 machines and the manpower to get the job done.

7 of our 8 factories in Bengaluru are spread across 6 locations measuring 126000 sq.ft., making K Mohan one of the largest manufacturing companies in the region. Over the 4 decades of our existence, we have added facilities based on our vast and varied customer requirements with the single minded goal of providing every service under one roof. Besides a large central warehouse, dedicated sampling units and end-to-end sewing facilities, having our own in–house washing and embroidery units gives us the ability to control our production and quality from start to finish.

A central warehouse for fabric

Our central warehouse is one the largest facilities of its kind in India. Spread across 50,000 sq. ft., it has a capacity to store upto 2 million yards of fabric. The warehouse comes with a well-organized inventory system that ensures we’re never short on raw material for bulk orders of garments.

A central warehouse for fabric

Our central warehouse is one the largest facilities of its kind in India. Spread across 9,000 sq. feet, it has a capacity to store upto 2 million yards of fabric. The warehouse comes with a well-organized inventory system that ensures we’re never short on raw material for bulk orders of garments.

Sampling room

At K Mohan we take pride in our sampling abilities. From designers to pattern makers, quality controllers, fit specialists, fabric specialists, sample pattern cutters, sample pressers and sample machinists, you can find all the expertise here.

Sampling room

At K Mohan we take pride in our sampling abilities. From designers to pattern makers, quality controllers, fit specialists, fabric specialists, sample pattern cutters, sample pressers and sample machinists, you can find all the expertise here.

Fabric inspection facility

Once a consignment reaches our central warehouse, we take utmost care to ensure every aspect of the fabric received is as per quality and quantities specified by our buyers/ designers. Upon receipt of the fabric the store in-charge matches the packing list of the fabric consignment with the original quantity of the fabric rolls i.e. fabric width, fabric length.

Fabric inspection facility

Once a consignment reaches our central warehouse, we take utmost care to ensure every aspect of the fabric received is as per quality and quantities specified by our buyers/ designers. Upon receipt of the fabric the store in-charge matches the packing list of the fabric consignment with the original quantity of the fabric rolls i.e. fabric

We cut a piece of fabric form every roll to test it for shrinkage, banding and shade segregation. Only those consignments that pass our lab tests are sent to the garment cutting facility. Those that do not adhere to our standands are either returned to the mill or quarantined.

Pattern making and garment cutting

Our cutting expertise is complimented with the most efficient garment cutting tools. Our pattern and cutting infrastructure comes equipped with auto pattern cutters and Gerber cutters and spreaders. We also use semi-automatic straight knife for cutting of certain types of fabric. We take the utmost care in following safety norms when using all of these high rpm and highly automated machines. We have dedicated cutting specialists and Gerber trained technicians to ensure we are leveraging this machinery to the highest extent possible.

Pattern making and garment cutting

Our cutting expertise is complimented with the most efficient garment cutting tools. Our pattern and cutting infrastructure comes equipped with auto pattern cutters and Gerber cutters and spreaders. We also use semi-automatic straight knife for cutting of certain types of fabric. We take the utmost care in following safety norms when using all of these high rpm and highly automated machines. We have dedicated cutting specialists and Gerber trained technicians to ensure we are leveraging this machinery to the highest extent possible.

Washing facility

At K Mohan we take the laundry process as seriously as any other component of the garment manufacturing process. Our facility comes equipped with state-of-the-art machines that are capable of delivering all kinds of finishes to a garment ranging from basic softener washes to complex dry processes such as grinding and nicking. The facility contains 15 dryers, 20 Washing machines, and 7 Hydra Extractors. In addition, the unit contains multiple small washers and dryers that tailor made for sampling. Our wash unit also includes a state-of-the-art ETP infrastructure to ensure water is treated and recycled per international safety and compliance standards.

Washing facility

At K Mohan we take the laundry process as seriously as any other component of the garment manufacturing process. Our facility comes equipped with state-of-the-art machines that are capable of delivering all kinds of finishes to a garment ranging from basic softener washes to complex dry processes such as grinding and nicking. The facility contains 15 dryers, 20 Washing machines, and 7 Hydra Extractors. In addition, the unit contains multiple small washers and dryers that tailor made for sampling. Our wash unit also includes a state-of-the-art ETP infrastructure to ensure water is treated and recycled per international safety and compliance standards.

Our highly skilled and well trained operators use an array of wet and dry processing techniques to match look and hand feel of the garment to match the requirements shared by our customers or our in-house design team. Whether it’s a vintage look or a super soft lived in hand feel, we have the capability to create and innovate. We follow international testing standards to meet our customer’s requirements – whether it’s pH level or color fastness, we take the utmost care in our wash process to ensure we meet our customer’s requirements. Through this infrastructure, K Mohan remains committed to it’s mission of providing our buyers creative value added services at the fastest speed possible.

Sewing, finishing & ironing facility

At the heart of our operation is sewing. We have over 3000 sewing machines spread across our Bangalore facilities and over a 1000 machines running in our Chittagong facility. Our 8000 skilled operators are trained to handle all kinds of materials ranging from Cotton, Linen, Viscose, Polyester, and many more. Factory supervisors continually train our operators on machine settings and assist them in gaining the skill level to produce high quality products regardless of fabric at the appropriate cost.

Sewing, finishing & ironing facility

At the heart of our operation is sewing. We have over 3000 sewing machines spread across our Bangalore facilities and over a 1000 machines running in our Chittagong facility. Our 8000 skilled operators are trained to handle all kinds of materials ranging from Cotton, Linen, Viscose, Polyester, and many more. Factory supervisors continually train our operators on machine settings and assist them in gaining the skill level to produce high quality products regardless of fabric at the appropriate cost.

We have made every effort to automate critical operations such as buttoning, pocket welt attaching, shoulder pressing, etc. to deskill operations and increase efficiency. Our highly qualified industrial engineers work with the factory management to ensure various tools such as folders and templates are provided to the sewing line to increase efficiency and quality. Our sewing lines have been designed in a manner to facilitate execution of small and large volume orders.

Embroidery facility

Our embroidery facility comes equipped with the latest computerized machines that have the ability to produce 1200 stiches per minute. Whether your embroidery needs are small or large, our multi head needle machines are capable of translating every kind of pattern, logo or design at high speeds. With the goal of serving niche clients as well as large scale apparel brands, K Mohan has every kind of machine to deliver high quality results.

Embroidery facility

Our embroidery facility comes equipped with the latest computerized machines that have the ability to produce 1200 stiches per minute. Whether your embroidery needs are small or large, our multi head needle machines are capable of translating every kind of pattern, logo or design at high speeds. With the goal of serving niche clients as well as large scale apparel brands, K Mohan has every kind of machine to deliver high quality results.

 

Our happy clients


# B1, 62/5, Begur Road, Bengaluru, Karnataka 560 068, India.

Phone:

+91-80-41967110